Home / Manufacturing & Machinery Fleet
Super Technoforge Private Limited • Plant Scale

High-Volume Cold Forging & Precision Machinery Fleet

With SEEKO, you partner with an engineering powerhouse. Our integrated Faridabad facility houses 30+ multi-station bolt & nut formers, heavy presses, automated shaker hearth heat treatment, projection welding, and a captive metallurgical quality lab delivering 6,000+ metric tonnes annually.

6,000+
Tons / Year
Installed Fastener Production Scale
30+
Machine Fleet
Automated Headers, Formers & Presses
M4 - M60
Forging Spectrum
Diameters up to 600 mm Length
100%
Quality Assured
In-House Metallurgical & Optical Lab
Integrated Production Lifecycle

End-to-End Manufacturing Process Flow

Super Technoforge Pvt. Ltd. controls the complete chain under one roof—from certified wire drawing to automated cold forging, precision secondary machining, continuous heat treatment, and optical inspection.

01

Wire Drawing & Annealing

In-house calibration from 5mm to 24mm (HB, HHB, PPD, SAPPD) and pit furnace spheroidizing to eliminate shear cracks.

Raw Material Detail →
02

Cold Forging & Heading

Multi-station high-speed bolt makers and nut formers deliver high volumetric density and uninterrupted grain flow.

Forging Process →
03

Secondary Machining

Flat and circular thread rolling, CNC milling, precision pointing, and centreless grinding for mirror tolerance.

Machining Details →
04

Continuous Heat Treatment

Automated shaker hearth furnace with oil quenching and tempering for uniform Grade 8.8, 10.9 & 12.9 hardness.

Heat Treatment →
05

Welding & Surface Finishing

Pneumatic projection welding and corrosion coatings: Zinc Plating, Geomet, Phosphating, and Black Oxide.

Finishing Process →
06

Optical Sorting & QA Lab

Automated optical profile sorting, digital micro-hardness verification, UTM tensile load testing, and barcoded packing.

Final Inspection →
STPL Shaker Hearth Furnace & Heat Treatment Operation
In-House Metallurgy

Heat-Treatment Operation & Controlled Atmosphere Furnaces

Our in-house hardening and tempering facility features continuous Shaker Hearth Furnaces and high-capacity Annealing lines, ensuring rigorous carbon potential restoration, uniform micro-structural grain refinement, and zero surface decarburization.

Property Classes: 8.8, 10.9, 12.9
Continuous Quenching & Tempering
In-House Micro-Hardness Verification
Controlled Atmosphere Annealing
Profile Page 21 • Specialized Operations

Special Process Machines

Our specialized machinery fleet delivers custom forming, high-tonnage stamping, and precision thermal cycling engineered for critical automotive suspension, chassis, and engine components.

Special Bending Machine STPL Automotive Chassis

Special Bending Machine

Custom-built multi-axis hydraulic/mechanical bending machine designed specifically for precision automotive U-bolts, suspension brackets, heavy-duty chassis rods, and tie bars. Eliminates micro-cracks while maintaining strict angular repeatability.

  • Dedicated U-Bolt & Suspension Tooling
  • Multi-Angle Programmable Bending Arms
  • Zero Micro-Crack Formation on High-Tensile Steel
Hydraulic Press STPL High-Tonnage Pressing

Heavy-Duty Hydraulic Press

Rigid-frame hydraulic press operated via an advanced digital PLC console with safety light curtain guards. Delivers high tonnage for deep drawing, secondary stamping, precision alignment, head coining, and flattening of high-tensile components.

  • Programmable PLC Console & Pressure Sensors
  • Deep Drawing, Head Coining & Straightening
  • Infrared Safety Curtains for Operator Protection
Digital Muffle Furnace STPL Thermal up to 1200°C

Precision Muffle Furnace

High-temperature electric muffle furnace featuring a digital microprocessor PID temperature controller and uniform refractory chamber. Utilized for metallurgical sample testing, laboratory batch annealing, stress relieving, and thermal treating of specialty tooling.

  • Up to 1200°C Controlled Thermal Chamber
  • Digital Microprocessor PID Temperature Display
  • Metallurgical Sample Annealing & Stress Relief
Profile Pages 22-23 • Resistance Fusion

Advanced Projection Welding Technology

Super Technoforge Pvt. Ltd. utilizes advanced pneumatic resistance projection welding for high-integrity joints on automotive collar bolts, flange studs, weld nuts, and composite suspension components. Heat is localized strictly to embossments, preventing thermal distortion of fastener threads.

Zero Thermal Distortion

Microsecond pulse gates discharge current precisely at projection nubs, keeping threads and shafts perfectly straight.

Pneumatic Constant Force

Pneumatic cylinder maintains uniform follow-up pressure throughout forging, eliminating voids and weld spatter.

Digital Cycle Programmer

Solid-state multi-stage electronic timer controls squeeze, weld, hold, and temper timing for 100% repeatability.

100% Shear Torque Strength

Welded assemblies undergo rigorous destructive torque shear testing ensuring zero failure in automotive use.

Profile Page 20 • Complete Machinery List

Complete Machinery & Technical Fleet

Explore our complete roster of 30+ production machines powering Super Technoforge Pvt. Ltd. Filter by operational department or search for specific machines and tonnages.

Showing all 31 machines • 100% In-House Plant Infrastructure
Cold Heading

½” Bolt Maker

High-speed multi-station automated bolt former with integrated cutting, heading, pointing, and thread rolling for ½” high tensile fasteners.

Cold Heading

5/16” Bolt Maker

Multi-station bolt maker dedicated to medium-diameter automotive and industrial bolts with precision shank tolerance.

Cold Heading

3/8” Bolt Maker

Continuous high-velocity former delivering up to 180 parts/min with unbroken grain flow for 3/8” critical fasteners.

Cold Heading

1” Header Machine

Heavy cold heading machine for large-diameter bolts, heavy flange screws, and structural cold-forged blanks up to 1”.

Cold Heading

CH 16mm Header

Precision cold header calibrated for 16 mm automotive chassis bolts, engine studs, and wheel fasteners.

Cold Heading

1” Trimming Machine

Heavy-duty trimming press for creating hexagonal heads, square heads, and custom polygonal drive profiles up to 1”.

Cold Heading

Trimming Machine CH 16mm

High-speed precision trimming machine for M16 hex heads with tight corner radius and zero flash.

Nut Former

Nut Former 14 B (M8, M6)

Multi-station cold nut former for high-speed manufacture of standard hex nuts, flange nuts, and locknuts from M6 to M8.

Nut Former

Nut Former 19 B (M14, M16)

Heavy-duty 5-station nut former for large hex nuts, wheel nuts, and heavy automotive lock nuts in M14 and M16 diameters.

Nut Former

Nut Former 24 B (M14, M16)

Extended-stroke heavy former for M14/M16 high-tensile thick nuts, castle nuts, and specialty threaded bushings.

Nut Former

Nut Tapping Mc (M8 to 16mm)

Automated bent-shank nut tapping machine line with pneumatic feed ensuring 6H / 6G metric internal thread precision.

Machining & Rolling

Flat Thread Rolling Machine

High-speed reciprocating flat die thread roller ensuring cold-worked grain alignment and superior fatigue resistance on standard bolts.

Machining & Rolling

Circular Thread Rolling Machine

Two-roll circular thread rolling machine for continuous threading, studs, lead screws, and long tie rods up to 600 mm.

Machining & Rolling

Pointing Drill Machine

Automated end-chamfering and dog-point drill machine preparing bolt shanks for flawless threading and rapid assembly insertion.

Machining & Rolling

Milling Machine

Precision universal milling machine for toolroom die manufacturing, component slotting, and custom flats on special forged components.

Machining & Rolling

Centreless Grinder Machine

High-precision through-feed centreless grinder achieving surface roughness Ra 0.2 μm and h6/h7 diameter tolerances on pins & shafts.

Machining & Rolling

Surface Grinder Machine

Heavy-duty magnetic table surface grinder for die tool finishing, parallel bearing face leveling, and tool maintenance.

Machining & Rolling

6” Lathe Machine (HMT)

Heavy precision lathe manufactured by HMT for captive tool room die turning, mandrel shaping, and specialized prototype machining.

Machining & Rolling

Baler Machine (MC)

Heavy scrap metal bundling baler press for continuous collection and compacting of trimmed wire coils and manufacturing scrap.

Machining & Rolling

Electric Auto Gathering Centre Bolt MC

Specialized automated electric gathering and upsetting machine engineered specifically for automotive leaf spring center bolts.

Heat Treatment

Shaker Hearth Furnace

Atmosphere-controlled continuous shaker hearth furnace line with automatic oil quench delivering uniform Grade 8.8, 10.9 & 12.9 hardening.

Heat Treatment

Tempering Machine

Forced air circulation continuous tempering furnace for precise hardness tuning, martensite transformation, and hydrogen embrittlement relief.

Heat Treatment

Rockwell Hardness Tester

In-line hardness testing unit stationed directly adjacent to the heat treatment line for instant batch verification of core and surface HRC.

Heat Treatment

Wire Drawing Machine

Heavy-duty bull block wire drawing machine for precise raw coil gauge reduction and cold work hardening from 5 mm to 24 mm.

Heat Treatment

Pit Furnace for Annealing

Deep pit electrical annealing furnace with controlled cooling cycle for spheroidizing raw wire coils to achieve optimum cold headability.

Hot Forging & Press

Hammer 01 MT (NKH)

1 Metric Tonne NKH pneumatic drop hammer for open-die and closed-die hot forging of heavy industrial bolts, flanges, and eye-bolts.

Hot Forging & Press

Friction Screw Press 200 MT

200 Metric Tonne Basant heavy friction screw press delivering massive stroke energy for hot forging large bolt heads up to M60.

Hot Forging & Press

Power Press 100 MT

100 Metric Tonne mechanical power press for heavy blanking, piercing, cold forming of special automotive brackets and washers.

Hot Forging & Press

Power Press 75 MT

75 Metric Tonne high-speed mechanical press for secondary punching, trimming, and forming operations.

Hot Forging & Press

Induction Heater KBG 100 KW

100 KW high-frequency induction bar end heater providing instant, scale-free, and uniform heating for hot bolt forging lines.

Hot Forging & Press

Shearing Machine 50 mm

Heavy-duty mechanical billet shearing machine capable of clean, burr-free square cuts on alloy steel bars up to 50 mm diameter.

Profile Page 19 • Quality Testing Equipments

Quality Assurance & Metallurgical Lab

Zero-defect production is guaranteed through our captive testing laboratory. Switch between real factory equipment and high-definition technical inspection views.

Digital Profile Projector ICON 300 STPL

Digital Profile Projector

Precision non-contact optical comparator (ICON 300) with digital readout (DRO). Magnifies fastener profiles at 20x to measure thread flank angle (60°), pitch diameter, lead deviation, crest radius, and runout down to 0.001 mm.

Testing Capabilities & Standards: • DIN 13 • ISO 68-1 • ASME B1.1 Thread Standards
• 20x Magnification • Non-Contact Micro-Geometry Inspection
Rockwell Hardness Tester TKB-3000 STPL

Rockwell Hardness Tester

Direct reading Rockwell and Brinell hardness tester (TKB-3000) with diamond indenter. Verifies core vs surface hardness, decarburization depth, and heat-treat integrity for Grade 8.8, 10.9, and 12.9 automotive fasteners.

Testing Capabilities & Standards: • ASTM E18 • ISO 6508-1 Hardness Compliance
• HRC, HRB & HBW Scales • Core & Decarburization Depth
Universal Testing Machine UTM STPL

UTM Testing Machine

Heavy hydraulic Universal Testing Machine (UTM) load frame with computerized stress-strain readout. Performs ultimate tensile strength (UTS), proof load, 0.2% yield stress, wedge tensile, and elongation verification.

Testing Capabilities & Standards: • ASTM F606 • ISO 898-1 • DIN EN 20898
• Ultimate Tensile • Yield Point • Proof Load • Wedge Tensile
Metallurgical Integrity

100% Certified Prime Raw Material

We procure strictly from India's premier integrated steel mills with complete heat-code traceability and 3.1 Mill Test Certificates (MTC).

TATA STEEL
Prime Cold Heading Quality (CHQ) Wire Rods
JSW STEEL
Alloy Steel & Boron Steel Grades (10B21, 15B25)
JINDAL STEEL
Medium Carbon & High Tensile Alloys (4140, EN19)
RINL (VIZAG)
Special Bar Quality (SBQ) & Structural Rounds

Need Precision Fasteners or Custom Forged Components?

Our engineering team in Faridabad is ready to review your component drawings, recommend optimal cold forging cold-work geometries, and deliver high-volume samples with PPAP documentation.